Form Manufacturing — Power distribution for a factory that never stops

Industrial · 2024

Power distribution for a factory that never stops

Form Manufacturing

5 MW

New service

320k sq ft

Area served

1 weekend

Downtime

Overview

Electrical service upgrade and MEP coordination for a 320,000 sq ft advanced-manufacturing plant.

The brief

A new automated line needed a service the aging switchgear could not deliver, and the plant could tolerate almost no downtime for the cutover.

Our engineering approach

We designed a new 5 MW medium-voltage service with a coordinated protection scheme, phased the tie-ins around production, and ran full short-circuit, coordination, and arc-flash studies on the whole plant.

The outcome

The upgraded service supported the new line at full capacity, arc-flash incident-energy dropped into safer categories plant-wide, and the cutover was completed over a single planned weekend.

A building like this on the boards?

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